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Apple’s AI-Fuelled Foldable Duo

An AI-driven hinge could be the secret to keeping your phone open to new possibilities—or just another tech buzzkill.

Duo, Apple’s latest surprise, is not just the first foldable device from the tech giant; it’s a bold step into a world where artificial intelligence (AI) and 3D printing work in harmony to create a smoother, more durable user experience. At the Surprise and Shine event, Apple’s chief hardware officer, Johny Srouji, revealed the intricacies behind this innovative design. During manufacturing, AI algorithms ensure precise matching of hinges and housings, while confocal lasers and 3D printing techniques eliminate any residual waviness, creating a virtually flawless connection. Apple has also introduced a custom nano-texture finish to reduce glare and reflections, alongside a multi-layer lamination strategy to enhance device durability.


The new phone represents a significant evolution in the foldable phone genre, where consumer enthusiasm has often clashed with practical challenges. Most foldables suffer from significant wear and tear, making them less durable than their non-folding counterparts. With these innovative protections, Apple aims to address the common issues faced by foldable devices. However, only time will tell if these measures are enough to keep the Duo in peak condition over the long term.


The integration of AI and 3D printing in the manufacturing process is a testament to Apple’s commitment to pushing the boundaries of technology. As we watch the Duo closely, it will be fascinating to see how these advancements impact the broader tech landscape and whether they can truly revolutionize the way we use our devices. Whether it’s a game-changer or just another feature, the Duo’s launch marks a significant moment in the tech world.

Original source:  https://techcrunch.com/2026/09/09/the-hinge-for-apples-new-foldable-phone-was-built-with-ai/
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